Total Productive Manufacturing

Often abbreviated as ‘TPM’ and also known as Total Productive Manufacturing, or Total Preventative Maintenance – TPM is a system that unlocks the capability of people and machinery. Great TPM will provide a framework where physical assets are introduced, managed and retired with a plan for their full lifecycle. One of the primary drivers for TPM is to improve the reliability of equipment and therefore the company.

TPM is about establishing the correct relationship between people and their equipment in order to create ownership. It is also about unlocking our productive capacity by unlocking the potential of people. TPM is also about improving flow through the use of appropriate Lean tools & techniques.

What is TPM?

Build an understanding of TPM through our FREE TPM Awareness Course

S A Partners 11 Step TPM Model

The 11 Step TPM Model developed by S A Partners has become a benchmark for excellence. This model has been deployed in companies worldwide.

The 11 Steps are also form the basis of our SHINGO award-winning publication TPM: A foundation of Operational Excellence.

Review performance criteria and history
Measurement and opportunity analysis of KPI's (including (OEE)
Assess hidden issues, wastes and set improvement objectives
Equipment criticality assessment
Condition appraisal and restoration plan
Develop future total asset care
Root cause analysis and problem resolution
Best Practice and Standard work
Individual and team skill development
Leadership and behaviours
Audit and review process
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11 Steps TPM

Case Studies

viatris logo
Mylan (now Viatris)
Achieving Operational Excellence through TPM at Mylan (now part of Viatris)
Revenue: US$ 15.43 Billion
Industry: Life, Science & Health, Manufacturing
Service: Business Transformation, Operational Excellence, Shingo, Total Productive Manufacturing
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Improving Asset Reliability in a Bottling Plant
Revenue:
Industry: Food and Drink, Manufacturing
Service: Business Transformation, Operational Excellence, Total Productive Manufacturing
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Implementing TPM at a European Life Sciences Company
Revenue:
Industry: Life, Science & Health, Manufacturing
Service: Business Transformation, Operational Excellence, Total Productive Manufacturing
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Adapting TPM to a Major Water Utility Environment
Revenue:
Industry: Utilities & Construction
Service: Total Productive Manufacturing
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Adapting TPM to a Laboratory Environment
Revenue:
Industry: Life, Science & Health
Service: Total Productive Manufacturing
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European Utility Company
Lean excellence, engagement, success at leading utility company
Revenue: + £800 million (2023)
Industry: Utilities & Construction
Service: Business Transformation, Operational Excellence, Total Productive Manufacturing

A Foundation of Operational Excellence

TPM A foundation of operational excellence

TPM: A foundation of operational excellence

This is the must-have reference guide to how TPM can be a key driving force...

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